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The 1840 Fourdrinier process is reinforced by the 21st century
revolutionary nanotechnology process.
- Dispersion
of chemicals to nano-molecular
dimensions achieves stock homogeneity, enabling a chemical efficiency
increase of 1 to 2 orders of magnitude. To ensure maximum
efficiency, it is quantified by a sensor and adjusted to optimum via
closed loop computer. RESULT: Reduce chemical usage by 90-99% and
chemical costs from $1,000,000/year, for example, to less than $100,000
- Retention
is maximized at the highest level of
formation by closed loop control of the key process parameters.
RESULT: Closed loop computer control enables the highest possible level
of quality
- Energy
conservation is maximized by two
means: on-line control of surface tension at about one-third the
usual value on the wet end, and azeotropic removal of water on the dry
end to expedite the process, and continued use of surface tension to
reduce the hydrogen bonding of water. RESULT: Reduce energy usage
by 40-60%
- As a result of these and other
innovations,
sustainability is superb
SPECIAL NOTE: Papermaking
nanotechnology is much more efficient than
the conventional process, thereby enabling either re-builds or new
machines to be constructed with about half the conventional machinery
and equipment and about half the cost.
Respond to: john-penniman@papermaking-chemistry.com
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